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We are your partner to improve your processes, people, and technology that ultimately drives your growth and profitability. Known as ‘blue-collar’ consultants we bring deep functional expertise and holistic perspective to our client’s most critical issues and opportunities. We have a proven track record of delivering strong ROI for over 300 customers by bringing together Operational Excellence, Information Excellence, and Innovation Excellence.

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Case Study:

Operational Improvements

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Industry

Manufacturing - Consumer Products

Objectives:

Stimulate and analyze their manufacturing processes, capabilities, and operational strategies for the new digital printing technology.
Launch a new line and ensure a smooth start-up of the first digital printing line and finishing cell.

Objectives:

Stimulate and analyze their manufacturing processes, capabilities, and operational strategies for the new digital printing technology.
Launch a new line and ensure a smooth start-up of the first digital printing line and finishing cell.

The Solution:

Gathered production data and interviewed key employees.
Introduced cellular manufacturing technology and techniques into the Day-Timers production culture.
We have developed a manufacturing simulation model with several scenarios to analyze the input of demand and operating conditions on throughput cycle time and resource utilization.

The Solution:

Gathered production data and interviewed key employees.
Introduced cellular manufacturing technology and techniques into the Day-Timers production culture.
We have developed a manufacturing simulation model with several scenarios to analyze the input of demand and operating conditions on throughput cycle time and resource utilization.

Realized Benefits:

Saved $100,000 in equipment costs
Met throughput objective of 42,000 units per week
Reduced cycle time by 80%

Realized Benefits:

Saved $100,000 in equipment costs
Met throughput objective of 42,000 units per week
Reduced cycle time by 80%

“With the completion of the project, we can manufacture customized Personal Pages and generic Day-Timer planners at our facility, with reduced cycle time and capital expense in a cellular environment. Attainment of our project goals was accomplished through cellular structure and extensive process simulation.”

VP Manufacturing, Day-Timers Inc.

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Customer Success

Case Study:

Operational Improvements

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